Unitronic intercooler upgrade kit for 1.8/2.0 TSI/TFSI
Unitronic is proud to present its Intercooler Upgrade for the EA888 Gen2 1.8/2.0 TSI, Gen3 1.8/2.0 TSI, and EA113 2.0 TFSI engines. Unitronic’s Intercooler Upgrade is a complete direct OEM replacement of the factory intercooler providing significant performance benefits to maximize performance without sacrifice.
Unitronic’s philosophy in designing Performance Hardware starts with analyzing the OEM component(s) in various street and track environments to determine its overall performance and thus its likely shortcomings in performance driven settings where our clients demand it. When embarking on designing the ultimate intercooler upgrade, it was top priority to achieve our goals in providing optimum cooling efficiency, significant reduction in heat-soak, direct OEM replacement fitment, and top tier quality. It was important to deliver all of this, while ensuring a competitive performance to cost ratio for our end-users.
All of Unitronic’s Performance Hardware products are designed using our in-house 3D scanner, data acquisition tools, and 3D modeling software. With these industry-leading resources in-house at our disposal, design aspects and fitment tolerances can be as finite up to four one-thousands of an inch (0.004”), often times more precise than manufacturing equipment can ensure, resulting in the maximum fitment precision on each and every product. After platform constraints and OEM components are 3D scanned, all data is imported into our modeling software, where we can observe and interact with the OEM parameters to design an upgraded performance product to fit these constraints, as mentioned, perfectly; while ensuring that technical aspects relating to performance and engineering principles are deployed. These elements combined allow for less development prototyping, faster validation, and strict quality control.
CORE & END TANKS
Unitronic’s bar and plate intercooler core is constructed of T5052 Aluminum featuring a unique staggered and louvered fin configuration to maximize efficiency, significantly reducing charge air temperatures allowing for cooler, more dense air to be ingested by the engine; ultimately resulting in an increase in engine performance. Unitronic’s core has 64% more volume than stock measuring 23.5” x 2” x 16.5” allowing for a greater volume of air to exchange heat, which, combined with a proper fin configuration, allows for maximum efficiency and reduction in heat-soak thresholds without producing a significant pressure drop.
SILICONE HOSES & INCLUDED ACCESSORIES
Unitronic’s multi-ply silicone hoses are construction of 4-ply reinforced silicone and feature flow-matched transitions to ensure smooth, uninterrupted airflow under all operating conditions. This results in no collapsing under vacuum and no expansion under boost, no matter how much of it you’re running.
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